Wood Flooring Manufacture - Duramagicfloor Export Supplier

Wood Flooring Manufacture

The process from raw wood to finished wood flooring is well thought out and we value quality in all aspects.DuraMagicFloor offers wood flooring manufacture capacity to produce wood flooring that can be classified as solid wood flooring, multi-layer engineered wood flooring, 3-layer engineered wood flooring, and 2-layer engineered wood flooring. The multi-layer structure in engineered wood flooring can be used in all wood flooring products, including herringbone wood flooring, chevron wood flooring, parquet wood flooring, pattern wood flooring, and wide plank wood flooring. The texture, feel, temperature and humidity regulation are all equivalent to solid wood flooring.

DuraMagicFloor Wood flooring plant

DuraMagicFloor Production Place: Zhejiang, Export Port: Shanghai.

Sawmill

Our sawmill in Huzhou, China, only meets about a third of our needs for manufacturing wood flooring.DuraMagicFloor has the expertise to be involved in all stages of the entire wood flooring manufacturing process.

Top Layer Production

Using a frame saw to cut the boards into veneer for the top layer of engineered wood flooring. Learn about the thickness of the top layer of DuraMagicFloor engineered wood flooring.

Select Material

We will purchase wood veneer according to client orders and sort them according to grade standard, if any grade/length/width/thickness is not up to the standard, we will deal with it in another way.

Kiln Dry the Wood Veneer/Lamella

At the same time,we also put together the plywood and dry it well.Stock it a couple of days to control the moisture content properly for suitable to different regions.

Pressing

The plywood is evenly coated with glue by machine and then the wood veneer is placed on manually.Normally will cold pressing it.
Our glue is from USA, Franklin cold glue,meets the E0 and Carb 2 standard.

Balance to Control Moisture Content

After pressing,the materials still need to be balance in the air
The balance period is usually 3-7 days, and the longer it takes, the more stable flooring will be. The biggest factor that affects whether or not the flooring will be cup or warp or straight is the control of moisture content. Normally controlled at 8%+-2%

Filling or Repairing the Knots

Subsequent to cold press, materials are transmitted to the repairing department for the treatment of defects in which knots.

We use epoxy resin as filler to fill knots and cracking at the surface of the veneered board, hard and won’t fall off. We have different pigments is added to match the color of the knots.

The benefits of epoxy repair is 8 hours of quick drying so that shorten the production time, and quick-drying hard, do not have to worry about peeling or softening after a long time.

Sanding

After the epoxy resin has dried, it will be sanded, and our sanding machine can sand the bottom,top and brush at the same time so that can shorten the production time and keep height difference within 0.1mm.

Brushing

Through the picture you can find even though they’re same lightly brushed,the control sample is intermittent and incomplete, while ours is more complete and uniform.

Making the Profile

For plank and herringbone, we have the most expensive and advanced machine called HOMAG, which costs 650,000 USD ,that will stop most of the small factories out of the door. HOMAG machine can have the best accuracy for the profiling, and 5000-6000m2 capacity PER DAY. Learn about Bevel and Join for DuraMagicFloor wood flooring.

UV Lacquered/UV Oiled

We have 2 lines of finishing line. Our coating is normally Treffort, BONA, Monocoat, Loba, WOCA and so on to meet the different effects. Learn about DuraMagicFloor wood flooring surface treatment process.

Final Quality Inspection

Final inspection includes edge accuracy, width, length, thickness, grade, surface, backer board. This ensures that the wooden floor can be installed quickly and without installation difficulties on site. Therefore a final manual quality check and classification of the wooden flooring is essential.

Packaging

There is EVA film between the boards, which can protect the finishing from scratches, and a plastic film inside the box, which protects the moisture content stability through the long time sea shipment till to your warehouse.

Talk About Your Project

Our team is ready to discuss your needs at any time. Whether you have specific design drawings or want to learn about our regular products, we are happy to provide more information and samples. Submit your project information and start our collaboration journey.

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Talk About Your Project

Our team is ready to discuss your needs at any time. Whether you have specific design drawings or want to learn about our regular products, we are happy to provide more information and samples. Submit your project information and start our collaboration journey.